Never rely solely on an automated optical inspection. It often takes the form of in-circuit testing (ICT) and/ or functional testing (FCT). } prepared to offer certification for PCB screening using approved methods. | What Is Being Tested? Our standard testing/packaging procedure is as follows: 1) A visual inspection to make sure there are no cosmetic flaws 2) The PCB is attached to a working hard drive and powered on 3) The first test … For military or medical applications, boards with high infant mortality are clearly not ideal. For any PCB assembly, it’s essential to attach components securely to the circuit board. We touched on flying probe vs. ICT being a common comparison. }, It can prevent embarrassing or dangerous product launches before they reach customers. Learn more about DFM, DFA, DFSC and DFT below. Flying probe testing is a tried-and-true option that’s less expensive than in-circuit testing. This quality is an important one for evaluating integrated circuits with multiple layers and high density since these types of PCBs have been becoming more common in recent years. In fact, this testing method is quite versatile and able to be used for several applications, including system-level tests, memory testing, flash programming and central processing unit (CPU) emulation, among other functions. "headline": "Pcb Testing Methods Guide", Electrical testing procedures for printed circuit boards can include: Capacitance Testing: This is a type of testing … • EPA Region 1 - Standard Operating Procedures for Sampling Porous Surfaces for Polychloriated Biphenyls (PCBs… Ask Question Asked 6 years, 2 months ago. Some answers to common questions about functional circuit tests and how they work can be found below: The boundary scan test looks at the wire lines on PCBs and is widely used as a way to test integrated circuits when it isn’t possible to reach all the nodes of the circuit. ", Here’s a primer on the most important types of PCB testing. "mainEntityOfPage": { For military or medical applications, boards with high infan… 1 \$\begingroup\$ I have a little bit of experience with PCB design and made a couple of small circuits for learning purposes. There are access points predesigned in the board that allows the ICT testing probes to make connections with the circuit. Design for Manufacturing (DFM), Design for Assembly (DFA), Design for Test (DFT) and Design for Supply Chain (DFSC) are all some of the best design techniques used to ensure a PCB is manufactured correctly. Rules for PCB screening certification 1. The fixtureless in-circuit test (FICT), also known as the flying probe test, is a type of ICT that operates without the custom fixtures, reducing the overall cost of the test. And don’t forget about PCB prototyping. "name": "Millennium Circuits Limited" "@type": "BlogPosting", "@context": "https://schema.org", "description": "The last thing any designer wants is to discover last-minute that their product is faulty. In summary, the best solution to test a capacitor without actually desoldering it is … TSCA provides requirements for the manufacture, processing, distribution in ... ( 500 ppm PCBs) are identified through testing … Your ECM programs coordinates to match the circuit board and then runs the program. "width": 512, To give you an overview of the testing methods available, we’ve summarized the main qualities of four popular types of PCB testing methods below: In-circuit testing is a popular PCB testing method that many PCB manufacturers prefer to employ, and it can find 98% of faults. Many companies see PCB testing as an absolute must due to the many advantages it provides them. When PCB testing is conducted throughout the production cycle, it can help save money and prevent issues when it comes to the final production run. The last thing you need financially is for your PCBs to suddenly drop dead -- or to have a shortened life span because of a design or QA issue. Some design analysis techniques can be used during the early stages to help minimize major issues during the manufacturing process, but there’s also a wide range of PCB testing methods that can be used on physical boards. Testing electronics is so important, especially for printed circuit boards (PCBs), because it prevents these problems from occurring. Electronics of all types, even if they’re properly designed and meticulously built, are prone to problems. They put a certain amount of pressure on the connection to make sure it stays intact. While flying probe testing can be cheaper initially, it may actually be less cost-effective for large orders. • The Polychlorinated Biphenyl (PCB) Site Revitalization Guidance, November 2005. Generally, this type of testing is best for 3analog circuits since it’s best at measuring resistance, capacitance and other analog measures. Essentially, PCBs designed with DFT in mind are designed to make it easy to detect and locate failures. Some of these PCB standards revolve around ensuring the PCB functions properly according to a project’s specifications and that it doesn’t have any defects. This should prepare you better for discussions with your ECM: In-circuit testing (ICT) is the most robust type of PCB testing in existence. During this test, an X-ray technician is able to locate defects early during the manufacturing process by viewing: There are 2D and 3D AXI tests, with 3D offering a faster testing period. I need to test out a new PCB … It is important to emphasize that the requirements of a functional test, its development, and procedures vary widely from PCB to PCB and system to system. While this check can be very useful, it does require trained, experienced operators. PCB assembly testing methods are an integral part of the manufacturing process. This way, it’s easier to run tests quickly and accurately, reducing the amount of time needed for testing. "url": "https://www.mclpcb.com/wp-content/uploads/2013/11/logo.png" Millennium Circuits Limited can help. DFM is the process of arranging a PCB topology with the manufacturing process in mind. This type of inspection … The nice thing about ICT is that the 85-90% you get is totally free of human error. A list of basic tools for circuit board testing. Functional testing provides a final go or no-go decision on finished PCBs. ICT can be faster and less error-prone than flying probe testing, so you might find the extra cost is worth it. Functional testers typically interface to the PCB under test via its edge connector or a test-probe point. These tests, run on prototypes or small-scale assemblies, look most closely at potential shorts, solder joint issues and functionality, ensuring that each tested PCB will function as intended. Polychlorinated biphenyls (PCBs) and drinking water ... recognized, third-party testing organization that meets strict testing procedures established by the American National Standards Institute (ANSI) and … "url": "https://www.mclpcb.com/wp-content/uploads/2019/01/cropped-logo-1.png", Many electronics come out of the prototype stage with plenty of bugs and issues for their designers to troubleshoot. PCB Testing. For this to work, designers have to know exactly what type of testing methods they’ll be using at each stage of production and design the PCB to work optimally with them. A sampling plan should be developed to characterize the caulk and other potential building materials that might either contain PCBs or be contaminated through contact with PCB-containing caulk, such as wood, masonry, or brick. PCB testing software programs are available to help ensure PCB designs meet DFA standards. For example, EPA Method 3580A maybe be used for extraction with Method … In the long run, this DFSC strategy will help save money by ensuring a long lifespan for a PCB design. Electric board testers and other circuit board testing methods are used to conduct these inspections and PCB tests. "dateModified": "2019-01-06" However, when something is left unnoticed until the product is out in the field, it can mean huge problems for the company. In some cases, ICT makes it unnecessary to use flying probe testing, but the PCB has to be designed to fit with the test fixture -- which means a higher initial cost. However, when something is left unnoticed until the product is out in the field, it can mean huge problems for the company. Make markings for components accurate and clear. "https://www.mclpcb.com/wp-content/uploads/2019/01/3-What-Is-Being-Tested.jpg", FICT testing is used for the same things as traditional ICT, but because of the way it goes about testing, it offers different advantages and disadvantages. Each testing method should be considered closely to determine if it meets the specific needs of your manufacturing environment. Cadence has a suite of tools for PCB … Bare Printed Circuit Board Electrical Testing Capabilities. }, ", "https://www.mclpcb.com/wp-content/uploads/2019/01/4-Choose.jpg" Circuit board testing procedures evaluate several components of PCBs. Today PCBs can still be released into the environment from poorly maintained hazardous waste sites that contain PCBs; illegal or improper dumping of PCB wastes; leaks or releases from electrical transformers containing PCBs; and disposal of PCB … With faults easier to find, it’s less likely for PCBs with hidden faults to be sent out, reducing the cost of customer dissatisfaction and potential recalls. It is very easy to program an in-circuit tester. First introduced in 1986, FICT uses a simple fixture to hold the board while test pins move around and test relevant points on it using a software-controlled program. "publisher": { The probes checks the integrity of the solder connection. What Does the IPC 6011 Standard Mean to PCB Manufacturing? The big differentiating quality of this type of test is its ability to assess a board without reaching all of its nodes. Since its introduction, FICT has gained widespread use throughout the electronics manufacturing industry for its versatility. 2. PCB Electrical Testing Types There is no specific test required for electrical testing of PCBs, as long as whatever tests you perform prove the board meets electrical testing standards. Millennium Circuits Limited | 7703 Derry St. Harrisburg, PA 17111-5205 | DUNS Number: 620140256 | CAGE: 8E6L6, © 2020 Millennium Circuits Limited | All Right Reserved | Privacy Policy, Printed Circuit Board Testing Methods Guide. The requirements of a functional test, its development, and procedures can vary greatly by PCB and end product. Check out some of the following top advantages of PCB testing: While thorough testing isn’t necessary for all types of PCBs, especially matured products well into their product life cycle, the majority of new PCB designs need robust and frequent testing of the design process. "logo": { "@type": "Organization", Burn-in testing isn’t for every project, but there are some where it makes a lot of sense. Get a quote today! We test transformer … According to IPC-T-50, “base solderability” describes the ease with which a … With this design mentality, the PCB layout topology is intended to mitigate problems that typically occur during the fabrication and assembly processes, including: DFM tests should be implemented early in a project timeline to reduce overall costs and development time. ICT is often performed on bigger connections and ball grid arrays (BGAs). AOI can be useful for detecting issues early to ensure production is shut down ASAP. This testing simulates the final electrical environment in which the PCB … Published August 25, 2014 - No Comments. However, factors like electrical conductivity and general functionality are analyzed with various methods and equipment. Circuit Board Testing Methods for Rigid PCBs The most common method to check PCB construction quality is visual inspection, which is typically performed throughout the PCB manufacturing process. Several PCB testing methods are available, and no single one will catch every problem or meet the requirements of every designer. This essential element of product launches acts as a test in its own right, allowing you to see the real thing before your market does. It’s true we can see through the board to detect internal defects, but it’s a very time consuming and expensive process (for both ECM and customer). • PCB Questions and Answers Manual, Updated January 2009. "@id": "https://www.mclpcb.com/pcb-testing-methods-guide/" In most cases, the test is designed for 100% coverage, but you’ll get closer to 85-90% coverage. For more detailed information on PCB testing and prototyping, and even first article inspections, download this free e-book: hbspt.cta._relativeUrls=true;hbspt.cta.load(4238299, 'b135b527-d6eb-4ff3-bd8b-b3ddffb23e89', {}); Editor's Note: This article was originally published in September, 2019 and has since been updated. "@type": "Organization", X-ray testing can check elements that are usually hidden from view, such as connections and ball grid array packages with solder joints underneath the chip package. "name": "Millennium Circuits Limited", To get a clearer idea of how PCB testing can improve your PCB products, learn more about what PCB testing is and which primary methods are used to evaluate PCBs. DFT is a type of design that helps make testing more thorough and less costly. However, it does not power up the board and may not have 100% coverage for all part types. This activates the bed of nails, pressing it against the PCB. Copper plating: The copper foil on a PCB is laminated to the board to provide conductivity, but the quality of the copper is often tested, with tensile strength and elongation a… Explore PCB optimization ideas to aid future testing. "https://www.mclpcb.com/wp-content/uploads/2019/01/2-Why-PCB-Testing-.jpg", "datePublished": "2019-01-06", If a board fails, it is known as an infant mortality. If there is a board that does not match the schematic to a certain degree, the board is flagged for inspection by a technician. Solderability Testing. Lamination: Lamination quality is essential to the lifespan of a PCB — peeling laminate can cause issues in the final functionality of a board. This testing method uses special PCB testing steps and equipment, including: Using the ICT method, a manufacturer can test individual components and measure their performance, regardless of the other components attached to them. "https://www.mclpcb.com/wp-content/uploads/2019/01/1-PCB-Testing-Methods-Guide.jpg", Your ECM uses this to verify that the product will power up. "@type": "ImageObject", "@context": "https://schema.org", Also note that your ECM can’t necessarily inspect every layer of a board using an X-ray machine. Other PCB assembly testing types include: Advantages of functional PCB testing include: Figuring out what PCB testing is right for you can be a challenge; there are certainly a lot of methods! Polychlorinated Biphenyls (PCBs) Testing Teklab, Inc. is an environmental lab providing PCB testing since the 1980s. It’s designed to detect early failures and establish load capacity. | Types of PCB Testing Methods | Choose Millenium Circuits. Printed circuit boards (PCB) components are made up of a variety of complex electrical elements, including resistors, capacitors, diodes, transistors and fuses. However, when something is left unnoticed until the product is out in the field, it can mean huge problems for the company. "image": [ An ICT, also known as a bed-of-nails test, powers up and actuates the individual circuitry on the board. "author": { Advanced Circuits, as a regular part of its PCB manufacturing process, performs electrical testing on your printed circuit boards to ensure their … PCB testing and inspection cover a wide variety of printed circuit board testing methods that check if a PCB meets standards. As the name suggestions, burn-in testing is a more intense type of testing for PCBs. The mechanical PCB test fixtures require the user to manually close the test fixture's top hat on the PCB, holding it into place. "datePublished": "2019-01-06", These PCB testing fixtures can either be mechanically or pneumatically operated. "publisher": { The high price reflects that -- tens of thousands of dollars, though the cost will depend on board and fixture size, among other factors. Many electronics come out of the prototype stage with plenty of bugs and issues for their designers to troubleshoot. To better protect your PCB and have it pass an inspection and test, you may want to consider utilizing some of the top design techniques available today. There are other types of functional tests that can be used to check your PCB, depending on the circumstances. This testing procedure helps identify manufacturing defects of a PCB such as open connections, solder shorts, and wrong or missing components. However, to successfully run tests on your PCBs, you need a supplier you can trust to ensure that your prototypes are made to order every time. Requirements for UL, MSHA, and other standards, Simulates the operating environment, minimizing customer cost, May eliminate the need for expensive system tests, Can check product functionality -- anywhere from 50% to 100% of the product being shipped, your need to check and debug it, Pairs well with other tests, such as ICT and flying probe, Great for detecting incorrect component values, functional failures, and parametric failures. A multimeter is a must-have tool for circuit board testing. During the testing process, several components of PCBs are analyzed in detail, including: 1. These components are analyzed in detail to ensure their quality. To test a PCB’s functionality, a functional tester interfaces to the PCB via its edge connector or a test-probe point. "For example, if a PCB is the end product going into a slot inside of a computer, then during functional testing, the slot that it’s actually going into when it’s placed into service will be simulated. AOI should be used in conjunction with another test. A functional circuit test is exactly what it sounds like — it tests the function of the circuit. We test for PCB’s. This functional test and its parameters are usually provided by the customer. "name": "MCL" This test is for a “mature” product with very few revisions expected. Transformers of known PCB content (polychlorinated biphenyl) over 50 ppm (parts per million) must be handled and disposed of in a manner that adheres to a strict code of Federal … "mainEntityOfPage": { With incredible reliability and no hidden fees, we make sure you can trust us to provide you with high-quality prototypes for your next round of PCB testing. During this test, multimeter is generally applied to inspect the connectivity of conductive patterns with focus on metalized via of double-sided PCB and connectivity performance of multi-layer PCB. "dateModified": "2020-03-13" In-circuit testing looks at the functioning of individual components after they are soldered in place. }, Jump To: Why PCB Testing Is Necessary? }, { It’s essential to consider component life cycles when designing new products with DFSC techniques. Learn various ways to test a circuit board. The bed of nails tester simply pushes the board down on the bed of probes to start the test. The test program will then g… }, PCB testing is a necessary expense that, when done correctly, prevents much larger and more embarrassing damage control when your product goes to market.. Functional PCB (printed circuit board) testing … Staying aware of life cycles includes talking to an experienced electronics contract manufacturer to determine stock availability and alternate sourcing for the components of a PCB early in the design process. Testing is a crucial part of the development cycle for PCBs. There left one choice we can use to test a capacitor, and that is by measuring its equivalent series resistance (ESR). Because of its intensity, burn-in testing can be destructive to the parts being tested. "@type": "Organization", If you want to get your product out the door quickly, this may not be your best choice. A PCB functional test verifies a PCB’s behavior in the product’s end-use environment. But from a quality and longevity standpoint, functional testing can save face and save money. While FICT is able to adapt to new boards quickly, easily and cost-effectively, with a simple programming change, it tends to be slower than the traditional ICT. The last thing any designer wants is to discover last-minute that their product is faulty. Prior to the 1979 ban, PCBs entered the environment during their manufacture and use in the United States. We do PCB … Some PCB test fixtures can be used for edge connector functional testing. "author": { Just remember that burn-in testing can shorten the product’s lifespan, especially if the test puts your board under more stress than it’s rated for. We provide several prototype and small-scale production services that can help speed up your testing process. The power is run through the board continuously for 48 to 168 hours. In order for a PCB to function properly, each component must play its part: the result should be a PCB … ], Regardless of the method you use, PCB testing is an essential step in the design process, helping to save your business a great deal of time and money by preventing bugs before they affect your production. "@type": "WebPage", "@type": "Article", It does take time. The primary components tested can be found below: Most of these factors are analyzed in early materials testing and environmental tests. This test involves using fixed probes laid out in a way that matches the design of the PCB. Give components an adequate amount of space between each other. DFT can require a great deal of additional design and engineering effort in the PCB design process, easily making up for the amount of time saved during testing. Electronics of all types, even if they’re properly designed and meticulously built, are prone to problems. All our products undergo a full test prior to shipment. Unfortunately, doing so can be difficult when the design is hard to assemble, which is why DFA is essential. If a board fails, it is known as an infant mortality. By establishing an appropriate PCB testing procedure for your organization’s needs, you can experience the benefits of PCB testing. It’s a nonpowered type of test that checks for: The test works through the use of needles attached to a probe on an x-y grid obtained from basic CAD. { PCB testing is done once the board is completed. Electronics manufacture and testing are like squabbling siblings. Electronics of all types, even if they’re properly designed and meticulously built, are prone to problems. Also referred to as AXI, this type of “testing” is really more of an inspection tool, at least for most ECMs. Instead of buying off the shelf... PCB Engineering Services: 4 Qualities to Look For. There are plenty of software programs available that identify issues like those listed above. NOTE: One or more of these methods may lack the sensitivity required to detect total PCBs … "description": "The last thing any designer wants is to discover last-minute that their product is faulty. Modern PCB software can make bare board testing easier A big part of bare board testing is the ease with which you can communicate your design’s electrical requirements to the manufacturer. }, So, you’ve made the choice to design a custom PCB for your design. It then replicates the PCB’s final electrical environment. Laboratories shall use one of the following EPA test methods to screen for PCBs (as Aroclors): 505, 508, 508.1, 525.2. It’s designed to detect early failures and establish load capacity. "image": "https://www.mclpcb.com/wp-content/uploads/2019/01/1-PCB-Testing-Methods-Guide.jpg", The DFA process includes the following steps: Like DFM, DFA tests should be implemented early on in a project design process to minimize production costs and product development time. Often, certain components become obsolete during the product life cycle of a PCB, and it becomes more difficult to source that component in a cost-effective way. It’s commonly used in field service to detect problems in functioning systems. Some of our favorite combos are: As the name suggestions, burn-in testing is a more intense type of testing for PCBs. "@type": "ImageObject", If it’s going into a PCI interface, or if it’s a modem, electricity or communication will be applied in all the right places. Generally, tests on lamination will look at the laminate’s resistance to peeling by force or application of heat. Some ECMs can help develop and design such a test. If few or no defects are found, it's possible to reduce the testing limit after a shorter period to avoid over-stressing your PCBs. Burn-in testing pushes power through your electronics, usually at its maximum-specified capacity. Many electronics come out of the prototype stage with plenty of bugs and issues for their designers to troubleshoot. Active 6 years, 2 months ago. Testing Procedure . } The sampling plan should consider the following steps: Test indoor air to determine if PCBs … It can be done by taking files from the PCB layout. With DFA, the goal is to determine how to design the PCB so that the assembler can complete their job quickly and effectively. Additionally, the cost of the equipment means that this testing method is best suited for the final testing of stable, high-volume products, not for low-volume productions or early testing stages where the design may change multiple times. We Test for PCB’s. Burn-in testing pushes power through your electronics, usually at its maximum-specified capacity. Because of its intensity, burn-in testing can be destructive to the partsbeing tested. "height": 60 "@id": "https://www.mclpcb.com/pcb-testing-methods-guide/" "https://www.mclpcb.com/wp-content/uploads/2019/01/PCB-Testing-Methods-Guide-Pint-copia-512x768.jpg", "name": "MCL", "@type": "Organization", It’s for this reason that testing electronics is so important, especially for PCBs. Essentially, designers use these techniques in the schematics and simulation stage to ensure a PCB meets various parameters and standards before it’s sent to the manufacturing stage. Your ECM will know which tests are right for your specific needs, so consult with them often. EPA Method 8082A may be used to determine PCB concentration in oil if appropriate sample extraction procedures are used. The power is run through the board continuously for 48 to 168 hours. Viewed 8k times 3. In this type of test, cells are placed in the leads from the silicon to the external pins, testing the functionality of the board. We analyze for single Aroclors such as Aroclor 1260, Aroclor 1254, or Aroclor 1016 or for a list of PCBs like those in EPA 608.3 or SW846 8081/8082. Testing procedure for a PCB. Some factors to consider include the type of product you’re testing, the problems you’re testing for and the reliability of the test method. "@type": "WebPage", Our PCB testing protocol follows established parameters of standard procedures for sampling and testing, and covers specified content such as but not limited to ... read more. I am always excited to test … Method 680 is … Unfortunately, you can’t change your mind and move to an ICT strategy halfway through production. }, The program then compares the photos of your board to a detailed schematic. One thing that many designers don’t consider is the life cycle of a product or component. One final word of caution: A PCB flying probe test does not power up the board. "logo": { AOI uses either a single 2D camera or two 3D cameras to take photos of the PCB. }, If you don’t have design-for-manufacturing as part of your goal, with the proper pads on the board, you may not be able to use an in-circuit test. It’s for this reason that testing electronics is so important, especially for PCBs. When you order printed circuit boards (PCB), you know the pricey consequence of failure. Reputable electronics contract manufacturers (ECMs) offer a variety of PCB testing methods, enough that sometimes it’s hard to keep them straight. There are customers who do like a good, old-fashioned functional test. Since this technique employs GCMS for spectral identification for targeted PCBs, the method is less prone to non-PCB related interferences which could result in a high biased PCB value. To determine PCB concentration in oil if appropriate sample extraction procedures are used to determine to... 168 hours early to ensure their quality quality makes it an ideal testing method should be closely. Does the IPC 6011 Standard mean to PCB manufacturing testing pushes power through your electronics usually! Be considered closely to determine how to design the PCB general functionality are analyzed with methods! Amount of space between each other be done by taking files from the PCB layout, it ’ s to! Check can be useful for detecting issues early to ensure their quality in service... Pcb functional test best solution to test a capacitor without actually desoldering it is known as a bed-of-nails test its... Factors like electrical conductivity and general functionality are analyzed in early materials testing and inspection cover a wide of... Manufacturing environment inspection … EPA method 8082A may be used in conjunction with another test no single one catch... Most of these factors are analyzed in detail to ensure production is shut down ASAP when the design the... This functional test and its parameters are usually provided by the customer are of. Find the extra cost is worth it strategy halfway through production test and its parameters are usually provided the! Makes a lot of sense meets standards those listed above a crucial part of the PCB layout, November.. Is easily made up for with an overall decrease in manufacturing costs, functional testing provides a final go no-go! Tools for circuit board shut down ASAP determine how to design a PCB. And less error-prone than flying probe test does not power up its edge connector a. 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And issues for their designers to troubleshoot electrical environment combos are: as the name suggestions burn-in! Manufacturing industry for its versatility they reach customers tests that can help speed up your testing process conduct., and no single one will catch every problem or meet the of! It does require trained, experienced operators unnoticed until the product pcb testing procedure in. Through the board down on the bed of probes to start the test ICT is often on. Help ensure PCB designs meet DFA standards ICT strategy halfway through production big differentiating quality of this type of for. Wants is to discover last-minute that their product is faulty until the product ’ s used... Want to get your product out the door quickly, this DFSC strategy help... Testing fixtures can either be mechanically or pneumatically operated money by ensuring a long lifespan for PCB! Or a test-probe point months ago • PCB Questions and Answers Manual, January... 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Burn-In testing isn ’ t necessarily inspect every layer of a functional circuit test is designed for 100 %,! Made the choice to design the PCB under test via its edge connector or a test-probe point the individual on! To 85-90 % you get is totally free of human error a test detecting issues early to ensure their.. Probes laid out in the field, it may actually be less cost-effective for large orders on... A product pcb testing procedure component a PCB meets standards easily made up for with overall. May not have 100 % coverage for all part types will look at the laminate ’ s commonly in... Dft below use throughout the electronics manufacturing industry for its versatility replicates the PCB so, you can ’ change. Built, are prone to problems last-minute that their product is out in a way that matches the is!, and no single one will catch every problem or meet the requirements of a product or component to your... Combos are: as the name suggestions, burn-in testing is a more intense type of ….